We configure your bmw transmission, torque converter and valve body parts to. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. All of level10s bmw transmissions are custom built by our transmission experts. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Details about aode 4r70w 4r75w transmission valve body rebuild kit shift kit. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. The p397401 features all available sonnax updates, tested linear solenoids, and are fully functionally tested. Transmax automotive transmission repair and transmission. C3 a 4 ld ford c3 3 speed a4ld 4 speed 56010 56010e 56010g 56300e 56010h 56010ga 56010gb deluxe kits super kits 1.
Automatic transmission shift kits 4r70w transmission. Zf 4hp22 transmission workshop service repair manual. Spring installs into the case, followed by the thermal. Zf 4hp22 problems and valve block rebuild link the auto in the d2 has been in slow decline and the adaptive pressures have just about maxed out on a couple of solenoids, which is in part due to the company who last serviced the auto leaving the magnet out of the sump. Aode 4r70w 4r75w transmission valve body rebuild kit shift. Refer to figure 108 for lower rear valve body exploded view and identification of valves. This manual contains the procedures necessary to diagnose, rebuild andor repair the tr60sn.
Kirt koeller of auto sports unlimited basically guided me through this entire process. Solenoid, zf4hp22, zf4hp24 t69421 solenoid, zf4hp22, zf4hp24 shift teckpak 5 solenoid valve body only 19831989 82836 0507869. Solenoid, zf4hp22, zf4hp24 shift teckpak 5 solenoid valve body only 19831989 82836 0507869. The file format created by adobe systems in 1993 is used for representing twodimensional documents in a manner independent of the application software, hardware, and operating system. Refer to figure 107 for lower front valve body exploded view and identification of valves. The overall seal heights on these vary depending on application. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone. Aw6vwf1 large cans, remote cooler with switches part no. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines. Zf 4hp22 problems and valve block rebuild link the issue has been that shifts are getting slow to complete under power and when cold the box has been hanging on to shift from 12. Fmx transmission gasket and seal rebuild kit with clutches 19681981 ford. Fiber clutch kit 4hp24ck stator support 1043 222 075 4. If you have this type of 700r4, remove the four bolts holding the small support plate the case at the rear of the valve body. Basically, you are looking at a valve body kit of over 600 euros.
Zf 5hp24 oem rebuilt, updated valve body revmax converters. In other words, the computer for the transmission is mounted onto the valve body and is submerged in transmission fluid. Another issue is the governor valve sticking, which can be caused by. It looked like there was a hundred pieces in the bin. You can either remove them one by one, or clear all filters using the button below. The vvti variable valve timingintelligent system, dis direct ignition system and etcsi electronic throttle control systemintelligent are used on this engine in order to realize high performance, quietness, fuel economy and clean emission. Zf 4hp22 transmission repair manual pdf epcatalogs. U140e u241 e valve body rebuild kit sonnax zip kit. Sonnax zf66r60zip sonnax zip kit valve body rebuild kit, free shipping on sonnax zf66r60zip sonnax zip kit valve body rebuild kit. Zf 5hp24 automatic transmission spare parts catalog table. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. The adaptive pressures are showing this too, with the compensation pressures at maximum for 12 in speed range one, and for 23 in all speed ranges.
Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Zf6hp26 automatic transmission valve body to housing seal set. Zf 4hp22 transmission service repair manual pdf online. Zf 5hp18 transmission valve body overhaul diy part 1. Each revmax valve body has a predetermined protocol that is followed for each valve body type.
Zf4hp18flefla transaxle, found in audi and porsche. Both the retaining valves and the clutch valves are controlled by the solenoids. E32 valve body rebuild by gerald potter below i will describe the steps involved in removing and rebuilding the transmission valve body of an e32, 93 740il bmw. Ensure the correct location of the valve body in the housing. You get everything you need to get the job done once the first time and save money doing it. Then pull the valve block and take it to your clean bench, the order youll probably go in is mv5 throttle valve, mv12, lower front block shift connector, lower rear block, then main channel. Aisinwarner tf81 af21 valve body with solenoids, 2005up transtar part number.
Sonnax sure cure kit scaode4r75e targets the root cause of multiple concerns by sealing critical circuit pressure losses in the valve body. The 4hp22 is a fourspeed automatic transmission from zf friedrichshafen ag for passenger. Transmission repair manuals zf 4hp22 4hp24 rebuild. Weve been following the rebuild you did on the 7 pin 5 series trans. Zf 5hp24 valve body overhaul rebuild package factory oem. I would not have been able to do this successfully without his help. We are able rebuild nearly every transmission ever made to a high standard, or we can supply you the parts to rebuild yourself. This protocol insures that the customer gets the highest quality product each and every time.
The 4hp22 was used by landrover in the v8 defender, range rover classic and the disco 1. A unique aspect of the unibody valve actuator is the ability to be easily interchanged among the various unibody valve sizes to simplify selecting or changing actuators. These valves latch the clutch valve operation during the shift so clutch apply psi raises to line pressure. Zf4hp22 valve body manual gitbook legacy shop 22 in stock now on the internet. In fact, zf in their infinite wisdom, made every single bolt head that you will work on from here on out, considering all the valve body and its components, serviceable via a t27 torx handy to have this in 2 or 3 socket forms, and also in key form, will be obvious later as you look at the valve body disassembly. Vehicleengine search vehicleengine search makemodel search. Transmission repair manuals zf 4hp22 4hp24, diagrams, guides, tips and free download pdf instructions. Please contact sonnax remanufactured valve body technical product at 18662438829 for help with making the adjustments.
Automatic transmission shift kits 4r70w transmission type. Ill write everything down that i did in this post and start it with pictures. Sonnax zf66r60zip sonnax zip kit valve body rebuild kit. Zf suggests this be replaced on every valve body rr. Depending on the failure, the repair of the transmission can be done as necessary. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. This late model premium rebuilt valve body for the aisinwarner tf81 or af21 is for use in ford and mazda applications for years 2005 and up. Steel clutch kit 4hp24sk pump 1043 219 059 solenoid kit e7 1043 298 107 solenoid kit e9 1043 298 108.
Disassembly and assembly of the transmission is explained in chronological order. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Fluid capacity and type, valve body and solenoids charts. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. Remove the remaining valve body bolts ex cept for one near the center of the valve body. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. This set of pdf manuals contains detailed spare parts catalogs, repair and technical manuals and instructions for transmission gearbox zf. The detailed steps below correlate to the quick guide steps.
Refer to figure 112 for channel plate screen location on the upper. Portable document format pdf is an open standard for document exchange. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. This manual contains the exact work procedure to repair transmission 4 hp 22. Zf4hp22repairmanual motor vehicle manufacturers car body. Just remove 4 bolts, and you can change the actuator on any unibody valve without. This is a combination of a transmission control module and valve body configured as one unit. This information has been prepared from actual valve bodies and in some cases may vary from one model to another, but is invalueable when the need arises to diagnose and repair electrical and valve body concerns. The above is a land rover zf 4hp22, with the hard work complete. Re move the bolt holding the detent roller spring as sem bly. A separate repair manual is available for valve body repair. Page 1 1nzfe engine jdescription the 1nzfe engine is a inline, 4cylinder, 1. One bolt different from the bmw writeup from memory but follow the rave.
The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. If you prefer to rebuild your own, transtar also carries a complement of used valve bodies for you to apply your. If you are looking for a valve body that may match a different customer requirement for warranty or budget, transtar also carries a line of rebuilt valve bodies with a 12 month 12,000 mile warranty. It has been fitted with the overhaul kit and bmw output shaft, and awaits the reattachment of the following.
Level 10 sets the standard for bmw performance parts, including bmw transmission parts, bmw superchargers and bmw torque converters. Zf5hp18 088 i am rebuilding a spare 088 5hp18 transmission. All our boxes are fully rebuilt including the valve body and come. Overhaul kit 1043 298 102 pan gasket 0750 112 033 3. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. The 20% of the springs i could order per piece, have all been slotted into that valve body. Zf 5hp24 automatic transmission spare parts catalog. The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested.